Get Instant Quote
Menu

Medical Prototyping & Manufacturing

Leverage our advanced technology and skilled technicians to streamline your medical product development. From rapid prototyping to mass production, we deliver superior quality at competitive prices. Our expertise in medical device manufacturing ensures precision, efficiency, and regulatory compliance. Trust us to optimize your designs, select the best processes, and accelerate time-to-market.

Get Instant CNC Quote
  • Innovation-Driven Clinical Excellence
  • Committed to Precision
  • Performance-Enhancing Advanced Materials

Expertise in Medical Device Contract Manufacturing

Our comprehensive manufacturing capabilities enable us to produce a wide range of medical device components and prototypes, catering to diverse healthcare applications. These include parts designed for direct patient contact and those used in medical equipment and machinery. Our solutions meet stringent industry standards, ensuring safety, reliability, and precision.

black glossy robot housing part

Prototyping and production for Medical Industry

We have extensive manufacturing experience and can produce related ancillary products for the medical industry and can bring your products to market faster.

  • Free & Automatic DFM feedback
  • Fastest lead time: 1 day
  • Free consultant from experienced engineers

Our comprehensive manufacturing capabilities enable us to produce a wide range of medical device components and prototypes, catering to diverse healthcare applications. These include parts designed for direct patient contact and those used in medical equipment and machinery. Our solutions meet stringent industry standards, ensuring safety, reliability, and precision. Some of the applications include:

  • Handheld devices
  • Surgical instruments
  • Medical testing devices
  • Medical delivery systems
surgical instruments application
medical testing devices
medical delivery drone systems
handheld medical devices
  • Medical delivery systems
  • Ventilators
  • Implantable prototypes
  • Prosthetic components
  • Microfluidics
  • UV sanitation components
wire EDM machining

The medical and healthcare industry requires a broad range of parts and prototypes made from a range of materials. These include parts that are expected to make contact with the human body and those that are used in machinery and equipment used by medical professionals. Typical requirements include:

  • Tight tolerances for critical parts and assemblies
  • Materials that are biocompatible, non-toxic, or sterilizable
  • Quality control via on-machine inspection and/or CMM

Below are some of the types of medical parts we can manufacture for you:

  • Handheld devices
  • Surgical instruments
  • Medical testing devices
  • Medical delivery systems
  • Ventilators
  • Implantable prototypes
  • Prosthetic components
  • Microfluidics
  • UV sanitation components
  • Prototypes
  • Anatomical models
  • Replacement parts
  • Surgical instruments
  • MRI and X-Ray components
  • Monitoring equipment components
  • Tables and panels
  • Medical carts
  • Physiotherapy apparatuses
  • Electronic equipment components
  • Prostheses
  • Medical delivery systems
  • Fluid management systems
  • Biotechnology components
  • Respiratory devices
  • Handheld devices
  • Diagnosis equipment
  • Ultrasonic equipment

Common Materials for Medical prototypes

precison machined parts

Titanium

High-strength internal joint and skeletal substitutes. Titanium is strong, temperature resistant, 3D printable, lightweight and corrosion resistant.

stainless steel bars material

Stainless steel and Inconel

Various alloys of steel being their temperature resistance, strength and corrosion resistance. Ideal for swiss-type surgical equipment.

silicone-rubber-materials-for-medical-sector

Medical-grade silicone rubber, TPE

Used in the manufacture of custom fittings and seals. These materials have laudable electrical, chemical and thermal resistance. They are bio-compatible, making them suitable for applications that may involve skin contact.

POM-PEEK-PEI-materials

POM, PEEK, PEI

PEEK is a heat-sterilizable material that can be used as high-performance plastic. PEEK, POM and PEI are all suitable for use as joint replacements. They are high temperature and creep resistant, and sterilizable.

Nylon-and-ABS-material

Nylon and ABS

Excellent for use in medical appliances. These materials are 3D-printable and very affordable.

customized aluminum parts
Evaluate, Test, and Validate Each of Your Steps

Best Practices Supported by Medical Device Prototyping and Manufacturing

Proof of concept
Build product ideas of medical devices into a manageable scope while working to establish the critical details and fully understand the design intent through proof-of-concept prototypes.
Visual Presentation
Visual presentation models empower designers to share the appearance and aesthetics of their designs with colleagues, clients, and stakeholders to facilitate the clear and actionable feedback.
Functional Prototyping
The medical device functional prototype development (also refered to as Beta prototype) can be used to test the form, fit, and function of parts to refine design iterations and product performance, let any issues to be discovered and corrected well before getting to a final product, and reduce business risk.
Engineering Validation
Creating engineering prototypes of medical devices that match final product makes it easier to verify design, engineering, and manufacturability before investing in expensive tools and putting them into production.
Pilot Production
Rapid manufacturing of medical devices and custom low-volume production will be able to bridge the gap between prototype and production, and make your product go to market faster at an affordable price.

Medical Device FAQs

1. Why is prototyping important in medical device development?
Prototyping allows for testing design concepts, evaluating functionality, performance, and usability, as well as identifying potential regulatory challenges early in the development process.
2. What skills are essential for a team involved in medical device prototyping?
Essential skills include knowledge of biomedical engineering, design thinking, materials science, regulatory compliance, software development (for smart devices), and project management.
3. What Are The Most Common Medical And Dental Applications?
Surgical equipment, Prosthetics, Meter/monitor device components, Handhelds, Wearables ,Cartridges, Housings and enclosures, Implants, Testing kits, Drug-delivery devices, Dental implants, Bone substitute components, Ophthalmic Equipment Prototype, Ophthalmic Device, Medical Olecranon Plate, Reagent Bracket,Shaft, Instrument Sterilization Box, Beauty Equipment, X-ray machine, Blood Glucose Meter, Fitness Equipment, Diagnostic Equipment, Anatomical Model, Hemodialysis Machine, Nursing Equipment, NMR equipment, Physiotherapy, Ultrasonic equipment, Personal Wellness Devices, Sanitation Robots, Surgical Robotics, CT scanners, X-ray housings, MRI machines, Robotic surgical systems, Patient tables and supports.
4. What file formats are required for 3D printing medical parts?
Acceptable file formats include STL, STEP, IGES, X-T and other standard CAD formats suitable for medical component prototyping.
5. How does NPI safeguard the confidentiality of my medical development projects?
We employ strategic confidentiality agreements (NDAs) and robust data protection measures to guarantee the security and privacy of your medical designs throughout the prototyping process.